Toyota Prado modification project for the Philippine market

Client Origin

This project, initiated by Asia's largest wheel wholesaler and the exclusive distributor of Michelin tires in the Philippines, aims to develop a new brake kit for its customers, primarily Toyota Prados. This renowned wholesaler in Southeast Asia prioritizes customer service, ensuring stringent quality standards for both product quality and after-sales service.

Case Background

The client designed and developed a new brake product to replace the original brake to improve braking performance. At the same time, the client wanted the caliper to be fuller and lighter, so as to give users a more stunning visual experience. Due to the high technical difficulty, the client chose ICOOH, a brand with core technology R&D capabilities.

Our Solution

1. Proposed a dedicated vehicle modification plan

Since the client specifically specified the Toyota Prado as the research and development target, ICOOH developed a dedicated vehicle modification plan based on local market needs, utilizing an integrated chassis.

2. Core data development, product model design

After the modification plan is determined, ICOOH's core technical team will conduct research and development, focusing on Toyota Prado's vehicle data, and also conduct model design and 3D rendering.

3. CNC precision machining, production, and testing of the first kit of calipers

After the 3D model is finalized, the ICOOH factory uses CNC precision machining to quickly produce the first kit of products.

4. Strict quality inspection and installation testing

After the product is produced, the ICOOH brand sends it to a professional laboratory for various brake professional tests. After passing the final test, the ICOOH technical team will install it on the vehicle on-site and finally achieve success and realize mass production.

Project Outcome

⦁ Improved Performance

Compared to the stock calipers, the modified DM6 six-piston calipers provide enhanced braking power. They also offer a fast initial response and a good head start. The rear brake response is linear, with strong braking force that increases exponentially.

⦁ Improved Appearance

The upgraded calipers are larger and fuller, surpassing competing Brembo GT6 and AP 9040 models. They also boast a more attractive appearance and are lighter overall.

⦁ Dedicated to your vehicle

This dedicated design fits the original wheels and tires, saving you the cost of modification. No flanges or gaskets are required, and no wheel bolts need to be replaced. It's simpler and safer. 

⦁ Customer Satisfaction

The client was extremely pleased with the newly developed product, which was delivered on schedule. The client then deepened their collaboration with ICOOH and became the sole distributor for ICOOH in the Philippines.

Project Highlights

Customized Design: Customized to meet customer needs, ensuring every detail meets expectations. Full Process Control: From design, mold making, molding, to surface treatment, all are completed independently to ensure quality control.

Technological Innovation: Utilizing innovative technologies such as specialized, integrated brake discs, we perfectly meet all customer needs.

Client Testimonial

ICOOH is the most professional technical team I have ever met. They always come up with some fantastic settings, and these settings are exactly what my clients need. I am very grateful to ICOOH for bringing a milestone breakthrough to my project, which has enabled my project to grow healthily and steadily. I am also very willing to grow together with ICOOH!